Made to order

Design & Supply

Every component on this page was designed as part of a specific building project and fabricated to tolerances that standard off-the-shelf hardware cannot meet. All items are made to order. Send a drawing, a photo, or a description — and we'll work out what's possible.

01

Laser-cut entrance door

10mm mild steel · parametric geometry · House Yzerfontein, 2024

The entrance door to House Yzerfontein is cut from 10mm mild steel plate. Its perforation pattern was not drawn by hand — it was generated in Grasshopper using the same geometric logic as the concrete vault above it: a parametric algorithm that produces a field of openings varying in density and orientation across the surface, filtering light into the entry sequence.

The door requires five people to move. It is hinged on stainless steel pins machined to custom dimensions, with a flush-mounted locking bar that disappears into the frame when open. The material is left raw: no paint, no coating. Mild steel in the coastal climate of Yzerfontein.

Available as a custom commission. Dimensions, pattern density, and hardware to suit your opening. Fabrication time: 6–10 weeks.

Material10mm mild steel plate, laser-cut
SurfaceRaw / wax / primer — specify on order
HardwareMachined stainless steel pins, custom locking bar
Lead time6–10 weeks from confirmed drawings
OriginHouse Yzerfontein, Western Cape, 2024
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02

Steel rod balustrade system

Mild steel uprights · stainless rod infill · House Yzerfontein, 2024

The balustrade at House Yzerfontein uses vertical mild steel uprights with horizontal stainless steel rod infill — the rods drawn tight between posts, creating a screen that reads as near-invisible from a distance and as precise metalwork up close.

The system is designed to work with stone, concrete, or timber sill details. Posts are set in core-drilled holes or bolted to a structural sill depending on the substrate. End posts are tensioned to resist the lateral load of the horizontal rods. All welding is ground flush.

Supplied as a complete system: uprights, end posts, rod, tensioners, and fixings. Designed to your run length and height. Also available as a staircase balustrade.

UprightsMild steel RHS or CHS — section to suit span
Infill5mm or 6mm stainless steel rod
FinishPrimer / powder coat / raw
Lead time4–6 weeks from confirmed dimensions
OriginHouse Yzerfontein, Western Cape, 2024
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03

Forged steel staircase

Hand-forged mild steel · hairpin stringers · Buffelsdrift, 2020

The external staircase at Buffelsdrift is built from mild steel bar stock, hand-forged and welded into open hairpin stringers that taper as they rise. Each leg is individually made — no two are identical. The result is a staircase that reads as drawn rather than manufactured: a loose, calligraphic quality in steel against the lime-plastered stone of the Karoo farmstead.

The design works with the material rather than against it. Steel bar bends readily. The hairpin form makes efficient use of the material's natural behaviour in the forge. Treads are stone or timber set between the stringers, with no separate fixing hardware visible from above.

Available as an external or internal stair. Rise, going, and stringer profile to suit. Treads specified separately or supplied.

MaterialMild steel bar, hand-forged and welded
TreadsStone, timber, or steel plate — specify
FinishRaw / primer / heat-treated oxide
Lead time5–8 weeks from confirmed dimensions
OriginBuffelsdrift, Klein Karoo, 2020
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04

Precision architectural hardware

Machined steel · laser-cut · CNC-folded plate · Buffelsdrift Sheep Herder's Cottage, 2020

The hardware set developed for the Sheep Herder's Cottage at Buffelsdrift is the most complete expression of the design-to-fabrication methodology this practice has produced. Every component was modelled in Onshape from point cloud data and machined or cut to tolerances the existing nineteenth-century stone walls had never been asked to maintain.

The set includes glass hangers, sliding door mechanisms, folded plate connection brackets, machined pivot pins, and the toplight frame system — all in mild or stainless steel. The components are designed to work together as a system or can be supplied individually.

Each component can be adapted to a new project. Send us your geometry — point cloud, survey drawing, or photo — and we'll design the fitting.

Glass hangersMild steel, machined, neoprene-faced
Sliding systemStainless rail, custom rollers
Pivot pins316 stainless steel, turned on lathe
Toplight framesMild steel, folded, powder-coated
Lead time4–8 weeks depending on quantity
OriginBuffelsdrift Sheep Herder's Cottage, 2020
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05

Custom door lock mechanism

Machined stainless & mild steel · designed and manufactured in-house · Buffelsdrift, 2020

The door lock for the Sheep Herder's Cottage was designed because nothing available off the shelf would work with the custom door geometry. The mechanism was designed in Onshape, machined on a lathe from stainless and mild steel bar stock, and assembled in-house.

The lock operates with a flush-mounted lever that retracts a precision-machined bolt. All moving parts are turned to tolerance. The engagement is smooth and silent — the feel of something made to fit rather than something adapted to fit. No rattles. No play. No standard parts.

Available as a custom commission for any door thickness and frame configuration. The mechanism can be adapted for sliding doors, pivot doors, or hinged doors. Each lock is made to your specification.

BodyMild steel, machined
Bolt & lever316 stainless steel, turned on lathe
FinishRaw / brushed / blackened — specify
Fits door thicknessCustom to your specification
Lead time3–5 weeks per unit
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How it works

01 — Inquiry

Send us your project: drawings, photos, or a description. Include your location for a shipping estimate.

02 — Design review

We review the geometry and confirm whether the standard design fits or a custom adaptation is needed. No charge for this step.

03 — Quote

Fixed price quotation including fabrication, surface treatment, packaging, and courier shipping.

04 — Fabrication & delivery

Made to your confirmed drawings. Shipped directly to site. Lead times 4–10 weeks depending on item.

Request a quote

All items made to order. We'll respond within 2 working days.

You can attach drawings or photos here, or email them separately to jaco.booyens31@gmail.com after submitting this form.